Still got to drill the mount holes for gearbox, have added so inch box section to run under the foot wells hopefully stiffen it a little.
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And we weighed the bare chassis as 75Kg, thanks for indulging me Nick,
Just make sure it is welded......mine isn't and don't do the job it should. ....:-(
Its not a 'weak area' the whole rail moves a small amount over its entire length thereby causing the deflection in the body which takes the path of least resistance which happens to be door shut.. If you add a 1 inch x 1.5 inch box using 2.5 or 3 mm wall along the lower edge and seam weld it with a slight curve in the opposite direction it counteracts the curve and stops the door fouling.
Cool, good idea as there is a bit of flex in the floor in front of the seats. The front of that chassis looks very rusty, although it looks like surface rust.
Silly question department... the new diagonals .. do they actually touch the floor of the car or sit flush with the lower side of the main rail?
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