DuttonOwners

Dutton Kit Cars and their owners

After getting the Legerra home a few weeks ago, I have been using it as my daily commute. I have done a few things to it to 'improve' it:

1) I have removed the centre console because I could not take my foot off the clutch with it in place because I have to get my knee next to the steering wheel and my calf was hard against the edge of the console. I have still got to find a place for the dials and switches that were there. When removing the heater controls I found that the outer sheaths of the cables were not fixed, so moving the levers did nothing. I don't think that the heater control works at all. So that is another job on the to-do list before next winter.

2) I have moved the main instrument cluster up about 2 inches so that I can actually see the majority of the dial face of the speedo and the rev counter. The speedo is badly out of calibration - the mile-o-meter is currently registering about  3% low but the speedo is over 25% low. How can that be? It is a Czech dial, not the original Ford one so I guess that it must have always been wrong. I just have to remember that it is 900rpm per 20mph in fifth. Moving the instruments higher meant cutting the dashboard to clear the speedo drive. I now have a gap of about 2 inches below the instruments where I could site the dials and switches from the centre console.

3) I have removed the exhaust and welded up the holes where it seems to have leaked ever since it was fitted. I welded some patches made from bits of bike tube. It was quite difficult with my arc welder but I eventually managed to fill the holes that I made too. The exhaust is still loud and tiresome - it sounds really good when I rant it, but for the other 99% of the time it is an irritation. The local stainless exhaust place will make a bespoke system for £330.

4) I have replaced the original 13" cobra alloys that had 205/65 tyres with 15" wheels from a Ford Focus with 195/60 tyres. They only just fit in the rear arches and one touches the body occasionally over big bumps. The wheels were replaced because the old tyres had very poor grip in either the dry or the wet. The use of larger wheels increases the gearing about 11% and, more importantly, increases the ground clearance over local speed bumps - the exhaust used to touch before.

5) I have removed the radiator in order to cure a leak caused by the way that the electric fan was fitted using bolts through the radiator matrix. The fan had been moving up and down and wore a hole in the front of two of the cores. As a temporary bodge, I fixed it with Araldite. I'm going to weld up a frame to hold the fan in place and fix it on the radiator mounting bolts. I have bought a new in-line thermostatic switch for the top hose.

6) I had noticed that the car sometimes pulled to the left under breaking. I have now found the culprit - a leaking damper. It seems that the leaking fluid drips onto the disk when the car is parked and the brakes pull the first time that they are used. I will have to get the unit off the car to measure it to get a new pair. I don't know whether to change the springs too.

I still need to sort out the seat and I would like to move it back a couple of inches further but I think it is tight against the bodywork.

I also want to get or make a hard top or targa top - I can't be doing with struggling to get the soft top on and off all of the time, with all of those pesky poppers and the stiff locking pins at the front.

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Comment by Dave Adams on December 4, 2013 at 9:46
A kind and generous offer James.......unfortunately its too much postage....:-( ;-)
Comment by Adrian Southgate on December 4, 2013 at 9:34

I have a ww2 flying jacket that Sue bought for me, toastie but it rises up when you sit in the car. Dave T has one too, and the hat and goggles to match, I've got a photo somewhere but luckily for Dave I can't find it.

Comment by James Doulton on December 4, 2013 at 8:28

My nose gets cold. Maybe I should wrap a scarf over my face like the old racing drivers used to - it would go with the Biggles goggles, if I had some.

Comment by Adrian Southgate on December 4, 2013 at 1:02

Another softie :-)

Whatever is wrong with the traditional wooly hat, dr who scarf and driving gloves...

Comment by Adrian Southgate on December 3, 2013 at 23:21

James, james , james... you seem to be missing the point, its not the heater that keeps you warm with the roof off, its the adrenaline...

I don't know, what are we going to do with you softies... :-)

Christmas eve 2007 I was happily bimbling home from a half day at work, suns out therefore roof is off, the thermometer in the car said -3 and that was sheltered from the wind... 

When we did the first lakes tour we were defrosting the cars before leaving the hotel car park and that was in march... 

Comment by James Doulton on December 3, 2013 at 22:59

Dave, if that Dutton roof is getting in your way then I could probably look after it for you.

Comment by Dave Adams on December 3, 2013 at 21:47

i am looking into doing the roof a bit like Quantum do....it needs over centre locks on the inside and a more substantial front moulding to fit the roof to and secure it to the screen, but it should be a better seal and much much easier to take the roof down.

Comment by Dave Adams on December 3, 2013 at 21:34

Galaxy S3 LTE........i dont always keep up with all the posts, its a real hassle to scroll through too many pages if your in a crap signal area.

Comment by Adrian Southgate on December 3, 2013 at 21:31

I did use a 90mm computer fan but its just a booster for the windscreen, I still use the escort standard fan for 'cabin' air.

Comment by James Doulton on December 3, 2013 at 20:59

Well, the blower is a qualified success. There is not enough heat when cruising at 60mph on the motorway with the top down - it does not seem to make much difference if I have the heater on or off. When I slow down to 40mph on the urban duel carriageways (misspelling intended!) then it starts to make a difference. When I stop then it is toasty - there is no breeze today. I don't think the fan is big enough for top down cruising and if it was then I don't think that the heater matrix and water supply is up to it. This fan is 30W, when I was searching ebay there were plenty of 200W fans for modern cars.

I think it'll be fine with the top up. I should get a chance to try that tomorrow as we have rain forecast here.

I should have mounted the fan on rubber mountings because the bodywork amplifies the noise quite a bit. When I tried it on the bench it was very quiet. It is currently bolted to the outside of the battery compartment, in the front wheel arch. We'll see how well that lasts when its wet.

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